Coproduction of Ethyl Acetate and n‐Butyl Acetate by Using a Reactive Dividing‐Wall Column

The performance of the reactive distillation dividing‐wall column for coproduction of ethyl acetate and butyl acetate was experimentally studied. n‐Butanol and ethanol are raw reaction materials that react with acetic acid in the reaction zone to produce n‐butyl acetate and ethyl acetate, respectively. n‐Butyl acetate is not only a product, but also acts to remove water generated by the esterification reactions. The effects of various parameters, such as catalyst loading per stage, reflux ratio, liquid split and molar feed ratios, ethyl acetate/n‐butyl acetate purity, pressure drop, and total energy consumption, are investigated. Results show that ethanol could be completely converted and the products could be easily separated, which shows great industrial application potential in the coproduction of ethyl acetate and n‐butyl acetate.     

A novel strategy for quantitative analysis of soil pH via laser-induced breakdown spectroscopy coupled with random forest

pH is one of the significant properties of soil,and is closely related to the decomposition of soil organic matter,anion-cation balance,growth of plants and many other soil processes.In the present work,laser-induced breakdown spectroscopy(LIBS) technique coupled with random forest(RF) was proposed to quantify the pH of soil.First,LIBS spectra of soil was collected,and some common elements in soil were identified based on the National Institute of Science and Technology database.Then,in order to obtain a better predictive result,the influence of different input variables(full spectrum,different spectral ranges,the intensity of characteristic bands and characteristic lines) on the predictive performance of RF calibration model was explored with the evaluation indicators of root mean square error(RMSE) and coefficient of determination(R2),the characteristic bands of four elements(AI,Ca,Mg and Si) were determined as the optimal input variables.Finally,the predictive performance of RF calibration model was compared with partial least squares calibration model with the optimal input variables and model parameters,and RF calibration model showed a better predictive performance,and the four evaluation indicators of R_p~2,RMSEP,mean absolute error and mean relative error were 0.9687,0.1285,0.1114 and 0.0136,respectively.It indicates that LIBS technique coupled with RF algorithm is an effective method for pH determination of soil.     

重金属污染土壤回转窑协同处置和资源化利用

在中国，土壤中的重金属污染问题形势严峻，本文探索了一条采用先将重金属污染土壤中铅、镉、铜、锌固定再利用回转窑协同处置并资源化利用的技术途径。实验发现：添加适量的凹土及稳定化试剂并经稳定化处理以后，可以实现污染土壤由危险废物向一般固废的转变；进一步将稳定化处理后的土壤采用回转窑深度加工、能生产得到安全指标和产品性能合格的陶粒。经过优化实验方案后的结果显示，在铅、镉、铜、锌等重金属初始含量（上限）为2280mg/kg、592mg/kg、2000mg/kg、93400mg/kg的污染土壤添加4%的凹土（质量分数）及其他辅助材料后稳定化48h，上述重金属的可溶态检出量分别降低了50%、66%、59%、52%，经治理后的土壤可以转变为一般固废。用这种固定化处理后的土壤可以生产出合格的陶粒，而且在陶粒生产过程中逸散排放的铅、镉含量均低于大气污染物排放限制要求。     

Preparation,characterization and investigation of molecular films coated on diamond-like carbon substrate

For the successful application of boundary lubrication, detailed investigations about the influence of preparation process on molecular films are needed. In this paper, a specially designed device was used for the film preparation. The scanning electron microscope (SEM) combined with atomic force microscope (AFM) was employed to characterize the surface morphology and nanotribological behavior of molecular films. After the liquid phase deposition, molecular films are randomly and densely distributed over Ti-doped diamond-like carbon (Ti-DLC) substrates. Through rigorous surface treatments, island-like molecular films were finally achieved on substrate surfaces. The surface friction of molecular films is obviously lower than that of Ti-DLC surfaces. Then, pin-on-disk tribotests were performed to study the macrofriction behavior of molecular films under different preparation parameters. Based on the orthogonal experiment, the effect of five preparation parameters (solution weight percent, smearing force and processing time of three smearing steps) on initial friction coefficient of molecular films was investigated. The results indicated that the order of significance levels is as follows: processing time of the second smearing step > solution weight percent > processing time of step 1 > processing time of step 3 > smearing force. For the purpose of friction reduction, the appropriate level ranges are 0.75% (Solution), 2.5 N–15 N (Force), 1 min–10 min (Step 1), 1 min–2 min (Step 2) and 1 min, 2 min, 5 min and 15 min (Step 3). The initial friction coefficient under the optimized conditions is around 0.112, and the equilibrium friction coefficient is around 0.162, which is lower than that of unlubricated Ti-DLC substrates.     

巷道过陷落柱顶板安全技术措施

为了保证9109回风顺槽安全快速过X0陷落柱,保证过陷落柱期间顶板稳定性,七一煤矿通过技术研究,采用导硐分层爆破施工工艺,提出了“撞楔超前支护+注浆锚棚支护”联合加强支护措施。通过实际应用,过陷落柱期间顶板未发生冒落现象,顶板下沉量控制在0.13m以下,取得了显著成效。     

操作窗口对排风柜污染物控制效果影响的实验研究

为提升排风柜的控污能力,在排风柜性能测试实验台上,采用示踪气体测试法和正交试验法,研究了操作窗口竖直开度、水平开度、面风速和操作窗口位置对排风柜前呼吸区污染物控制效果的影响。极差分析和方差分析结果表明:各因素对呼吸区污染物控制效果影响的强弱顺序依次为竖直开度、水平开度、面风速、操作窗口位置;操作窗口水平开度、竖直开度增大,排风柜对呼吸区的污染物控制效果减弱;面风速增大,控制效果增强;水平开度与竖直开度对控制浓度的影响存在较大的相关性,这2个因素对控制浓度的影响仅在另一因素达到一定水平后才能体现。     

Optimum lateral extent of soil domain for dynamic SSI analysis of RC framed buildings on pile foundations

This article describes a novel approach for deciding optimal horizontal extent of soil domain to be used for finite element based numerical dynamic soil structure interaction (SSI) studies. SSI model for a 12 storied building frame, supported on pile foundation-soil system, is developed in the finite element based software framework, OpenSEES. Three different structure-foundation configurations are analyzed under different ground motion characteristics. Lateral extent of soil domain, along with the soil properties, were varied exhaustively for a particular structural configuration. Based on the reduction in the variation of acceleration response at different locations in the SSI system (quantified by normalized root mean square error, NRMSE), the optimum lateral extent of the soil domain is prescribed for various structural widths, soil types and peak ground acceleration levels of ground motion. Compared to the past studies, error estimation analysis shows that the relationships prescribed in the present study are credible and more inclusive of the various factors that influence SSI. These relationships can be readily applied for deciding upon the lateral extent of the soil domain for conducting precise SSI analysis with reduced computational time.     

基于3D打印铸造技术综合实训模式的探索与实践

以培养学生的综合创新与实践动手能力为目的,探索了3D打印-铸造模块交叉融合开放实训的教学模式在工程训练中心的应用前景,包含课程体系、运行机制及实训效果等内容。3D打印-铸造两模块交叉融合实训使用包括三维建模、3D打印、熔模铸造等技术进行金属材质的产品制造,能够提高学生的工程实践动手能力、激发学生的综合创新能力。此举有效的推动了工程训练中心的模块建设和实训改革,对于工程训练中心后续全面开展模块交叉融合式的开放工程实训具有一定的借鉴作用。     

铝合金6061-T6三维铣削加工有限元仿真及实验

为了获得6061-T6铝合金材料在铣削过程中铣削参数对铣刀切削性能的影响,使用有限元软件AdvantEdge建立有限元模型,研究了铣削深度、铣削宽度和主轴转速对切削力及温度的影响。根据仿真结果分析可得,铣削参数对切削力的影响铣削深度﹥铣削宽度﹥主轴转速;对温度的影响铣削宽度﹥铣削深度﹥主轴转速。通过实验对比,发现仿真结果与实验结果误差不超过30%,且切削力的走向基本一致,说明仿真结果是可信的。     

划片刀配方对砷化镓晶圆切割崩裂的影响

利用试验设计方法(design of experiment, DOE)，以不同配方的划片刀划切砷化镓晶圆，并检测其正、背、侧面的崩裂尺寸，找出划片刀配方对砷化镓晶圆切割崩裂尺寸的影响规律。研究表明:划片刀的磨料粒度与砷化镓晶圆切割质量密切相关，即磨料粒度越细，正、背、侧面崩裂尺寸越小；而磨料浓度和结合剂强度与砷化镓晶圆正、背、侧面的切割质量相关性并不显著。可通过缩小磨粒尺寸的方式提高划切质量，并视情况调整磨料浓度和结合剂强度。